Thunderbolt Siren Restoration
Blower
Thunderbolt Siren
Restoration Main
Siren Chopper
Chopper Housing
Rotator
Blower
Siren Controls
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The Thunderbolt siren uses a blower unit consisting of a roots blower
and a large electric motor to pump 250 cubic feet of air per minute at
6.5 psi. through the chopper. This gives the siren it's high sound output
by "supercharging" the siren unit at the top of the pole.
Here
is the blower frame with the motor, on the left, and roots blower, on
the right. Air is drawn into the top of the blower through the box shaped
thing on top of the blower and the blower outlet air pipe comes out of
the bottom of the blower and goes out in between the bottom blower frame
rails at the right end of the unit. The thing with the round plates on
top of the air pipe just to the right of the the blower is the blower
pressure relief valve. This valve releases excess air pressure if the
chopper is stopped and closing off the air flow through the horn or if
the air flow is blocked for some other reason. The valve has weights that
stack on top of it to hold the valve down until the pressure exceeds 6.5
psi. When the pressure exceeds this amount the valve lifts up and releases
the excess pressure while the blower is running. This way the blower is
protected from overloading. This motor and blower are not the original
units that were with this siren. The original roots blower, pictured below,
was completely rusted inside. This motor and blower came from a mid-1970s
vintage Thunderbolt so it has the smaller type roots blower. The motor
is a 7.5 hp 3 phase unit that checked good when I had it tested at a motor
shop. I mounted the blower skid on a set of heavy casters to make the
siren easy to move around. It actually worked very well. The siren was
easier to move around on the casters than my big Matco toolbox. Click
Photo To See Larger.
Here
is a view of the back side of the blower unit. You can see the air pipe
and pressure relief valve to the left.I didn't repaint the blower frame.
I just gave it the WD-40 and rag treatment. To see the other types of
blowers that came with Thunderbolt sirens see the bottom of this page.
Here
is the siren assembled without the blower cover on. I could run the rotator
in this arrangement because the weight of the blower and motor was more
than enough to keep the thing from tipping as the horn rotates. This is
how Thunderbolts were shipped from Federal. They were crated with the
horns attached to the blowers in this manner.
Early
type and later type Thunderbolt siren blowers.
This blower information is based on the blowers
I have presonally dealt with. There may be some other differences out
there that I haven't come across yet. There is indeed a gasoline powered
Thunderbolt siren but I have never seen any photos of the inner workings
of one.
Here's a photo of the early type and later type of Thunderbolt blower
units side by side. The difference is obvious from the photo. Federal
went to the smaller size blower in the 1970s or maybe late 1960s. I don't
know the exact year. The smaller type blower runs at a much higher speed
than the larger type. Notice the pulley sizes on each blower. When the
blowers are running the smaller one really screams while the larger just
putt-putts along. The larger type blower unit is very heavy. I would guess
it's well over 700 pounds with the motor on the frame. At the time this
photo was taken I had the blower motors at the motor shop for a checkup
before sending them to Moss Lake, Texas. Both
motors were in good condition. Both of these blowers use 7.5 horsepower
240 volt 3-phase motors.
The above left photo shows two old style three phase blowers with the
motors installed. The above right photo shows an old style single phase
blower. The old style single phase blower uses a repulsion induction single
phase motor which runs twice as fast as the three phase motor. Since the
single phase motor runs faster the roots blower is half as large as the
roots used on the three phase blower. I thought this would make a bit weight
difference in the blower but the single phase motor is quite a bit heavier
than the 3 phase. The single phase blower still isn't nearly as heavy as
the three phase unit though. The later model blowers use capacitor start
single phase motors.
B/C-Series Thunderbolt Blower.
The B-series Thunderbolt changed to a little different blower configuration.
The B-series used a vertically mounted roots blower with smaller double
belts. This photo
is of a blower removed from Dallas Fire Station Number 10 in March of 2009.
The B/C Series blower is obviously very different from the A Series blowers
in that the frame is far simpler. The blower cover box is quite a bit smaller
than the A Series blower as well.
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